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ISO 10993 · EU MDR Annex I · FDA

Biological Evaluation & Biocompatibility Testing for Medical Devices

We plan and manage your ISO 10993 biological evaluation end to end: material characterisation, Biological Evaluation Plan, chemical characterisation, testing in associated labs and a Biological Evaluation Report that satisfies Notified Bodies and the FDA.

3contact categories
3contact durations
3associated lab countries: India, Poland, USA
The basics

What is biological evaluation?

Biological evaluation shows that the materials in your device are safe for the way they contact the body. It follows ISO 10993-1 and sits within your ISO 14971 risk management process.

It is not a fixed list of tests. You start from what is already known about your materials, add chemical characterisation, and test only the endpoints that remain open, all documented in a Biological Evaluation Plan and Biological Evaluation Report. EU MDR Annex I (GSPR 10) and the FDA both expect this risk-based approach.

Contact durationLimited (up to 24 hours), prolonged (24 hours to 30 days) or long-term (over 30 days).
Chemistry firstChemical characterisation (ISO 10993-18) can reduce animal testing.
MDR substance rulesCMR and endocrine-disrupting substances above 0.1% w/w need justification (GSPR 10.4).
Categorisation

How ISO 10993-1 categorises your device

The nature of body contact and the contact duration decide which biological endpoints you must address.

Contact categoryContact withTypical examples
Surface deviceIntact skin, mucosal membranes, breached or compromised surfacesECG electrodes, contact lenses, wound dressings
Externally communicatingBlood path indirectly, tissue, bone or dentin, circulating bloodIV administration sets, laparoscopes, dialysis catheters
Implant deviceTissue or bone, bloodOrthopaedic plates, pacemaker leads, heart valves
How it works

Our biological evaluation process

A risk-based route that avoids unnecessary testing and holds up in review.

  1. 1

    Device & material review

    Start

    We collect material, supplier, processing and sterilisation information for every patient-contacting part.

  2. 2

    Categorise contact & duration

    ISO 10993-1

    We set the contact category and duration and list the endpoints to address.

  3. 3

    Biological Evaluation Plan

    BEP

    We review existing data and write a plan that justifies what to test and what not to test.

  4. 4

    Chemical characterisation

    ISO 10993-18 · ISO 10993-17

    We arrange extractables and leachables testing and a toxicological risk assessment.

  5. 5

    Targeted testing

    Associated labs

    We place and monitor biocompatibility tests in associated labs in India, Poland and the USA.

  6. 6

    Biological Evaluation Report

    BER

    We bring all evidence together into a BER with a clear conclusion on biological safety.

  7. 7

    Keep it current

    Lifecycle

    We reassess when materials, suppliers, processes, sterilisation or PMS data change.

Endpoints

Biocompatibility endpoints and standards

ISO 10993-5
CytotoxicityEffect of device extracts on cultured cells.
ISO 10993-10
SensitisationPotential to cause allergic reactions.
ISO 10993-23
IrritationLocal irritation of skin or mucosa.
ISO 10993-11
Systemic toxicityAcute to chronic toxicity and material-mediated pyrogenicity.
ISO 10993-3
GenotoxicityPotential to damage genetic material.
ISO 10993-6
ImplantationLocal effects after implantation in tissue.
ISO 10993-4
HaemocompatibilityInteraction with blood for blood-contacting devices.
ISO 10993-18
Chemical characterisationIdentification of extractable and leachable substances.
ISO 10993-17
Toxicological risk assessmentWhether identified substances are present at safe levels.
Avoid findings

Common biological evaluation gaps

01
Testing without a planTests run before a BEP defines what is needed.
02
Wrong contact durationCumulative use of repeat-use devices not considered.
03
Omissions not justifiedEndpoints skipped with no rationale in the BER.
04
No chemical characterisationLong-term and implant devices without E&L data.
05
Final device not testedTests on raw material instead of the sterilised finished device.
06
BER not updatedMaterial or supplier changes with no reassessment.
Our service

Our biological evaluation services

Biological Evaluation PlanRisk-based plan with test justifications.
Biocompatibility testingTesting managed in associated labs in India, Poland and the USA.
Chemical characterisation & TRAE&L studies and toxicological risk assessment.
Biological Evaluation ReportBER ready for your technical documentation.
Gap analysis of existing dataRe-using legacy test reports where justified.
Notified Body & FDA responsesAnswers to biocompatibility deficiency findings.
FAQ

Biological evaluation FAQs

What is a biological evaluation of a medical device?

It is a structured assessment, under ISO 10993-1 and within your ISO 14971 risk management process, of whether the materials in a device are safe for the type and duration of body contact. It is documented in a Biological Evaluation Plan (BEP) and a Biological Evaluation Report (BER).

Is biocompatibility testing always required?

No. ISO 10993-1 is risk-based. Existing data, material history, chemical characterisation and toxicological risk assessment can justify not testing some endpoints. Any omitted test must be clearly justified in the BER.

What is included in a Biological Evaluation Report?

Device and material description, contact category and duration, the endpoints considered, chemical characterisation and toxicological risk assessment, test results, justification for any omitted tests, and an overall conclusion on biological safety.

Which ISO 10993 tests does my device need?

It depends on the nature of body contact and the contact duration. Most devices need at least cytotoxicity, sensitisation and irritation; longer contact and implants add systemic toxicity, genotoxicity, implantation and haemocompatibility endpoints.

Does the FDA accept ISO 10993 testing?

Yes. The FDA recognises ISO 10993 standards and applies them through its guidance on the use of ISO 10993-1, which adds some FDA-specific expectations. We plan testing so one programme supports both EU MDR and FDA submissions.

How long does biocompatibility testing take?

A standard panel of cytotoxicity, sensitisation and irritation often takes 6 to 10 weeks. Implantation, chronic toxicity and carcinogenicity studies can take several months, so they should be planned early.

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